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 Case Study #1

3/10/2015

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Project Profile:

•Denver based startup firm that developed smart window technology in an R&D environment (thin film laminate)
•At the time of engagement, product was produced manually, at the rate 4 man-hours per 1ft2
•Maximum production size was 16x24”


Objectives:

•Develop an approach to automate the production process
•Continuous operation with max production rate of 70ft2/min
•Maximum panel size of 78x78”
•
Integration of QC station
•Minimal operator involvement
•Process development and validation through small-scale test rig
•Machine specification development
•Specification of vendor supplied products
•Design, optimization of ~30 process cells
•
Generation of complete engineering package (3D, 2D files, BOM’s, PL, assembly & calibration documents, detailed machine spec)

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    Author

    Okan Saribal

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